The main approach to promote lean production methods

1. Conceptual introduction of lean production methods and traditional plan promotion methods are two very different production management models. It involves all aspects of the enterprise and is essentially a kind of management reform. It will inevitably impact the existing working methods and achievements of some people. interest. The suggestion is to use the company and department level learning and discussion methods to carry out the promotion and learning of lean thinking throughout the company, form an institutionalized learning style through the weekly departmental meetings of all units, and organize management personnel to concentrate on learning lean production. Business knowledge, etc. to promote the transformation of employees' ideas.

2, site improvement preparation

The lean production method needs a good site-based support. Therefore, it is necessary to carry out the necessary reorganization and management of the site. The company cuts in on the site's placement management, logistics specifications, and inventory compression. Re-defining the main work-in-progress area, implementing fixed management; updating the equipment according to visual requirements, standardizing logistics procedures, standardizing various job documents and quality records at the site, and compressing finished product inventory and process work-in-process, etc., to make the site clean and standard.

3. Identifying the entry point The company should formulate the requirements for pulling the production management operation method and change the traditional plan to push the demand-driven model. The comparison of the two operating modes is shown in the figure, the solid line is the logistics, and the dashed line is the information flow.

Demand pulling has the following advantages compared to planned pushing:

· Realize the unification of logistics and information flows between processes, and realize the direct exchange of information between processes;

· The production department's plan is issued only for the last process, and the post-process forward order sends out the order instructions;

· Each process becomes a relatively independent operation unit, achieving the unification of planning, adjustment, and execution.

"Pull" is the core of the lean production method, and the implementation of the "pulling" production method is the precondition for implementing lean production. The traditional production methods, demand pulling methods, and lean production methods are shown in the table.

Normal align=center> Table   Comparison of Traditional Production Mode, Demand Pulling Mode and Lean Production Mode

Normal >  

Normal > traditional production methods

Normal > Demand pulls production method

Normal > Lean Production

Normal > planning control

Normal > mechanical release, slow forward from forward, slow response

Normal > Release the main plan according to the demand, pull it from the back to the right, the response is faster

Normal > MRPII combined with customer demand, precise control of demand pulling


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